CircuitMedic
H-1173 Budapest, Kaszáló u. 115.
Tel: +36-20-260-6018
Fax: +36-1-258-6522
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Circuit Frames

Imagine replacing damaged circuits without the mess of liquid epoxy, with a bond strength equal to the original, on bare or loaded circuit boards -- all in about 30 seconds. Our replacement Circuit Frames with dry-film adhesive backing make this delicate, precise procedure quick and neat. Trim out the circuit you need and bond it to the circuit board surface with a bonding iron or bonding press.

Choose from hundreds of different shapes or let us custom design and fabricate that special shape for you.

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Replacing circuits and pads is done in 4 steps.

Step 1 (See Figure 1.)

Evaluate the damaged circuits. If the base material is severely damaged it may have to first be repaired using epoxy. See Base Board Repair Kit. Remove the defective pad or conductor and scrape off any soldermask from the connecting circuit. Apply liquid flux to the connecting circuit on the board surface and tin with solder.

1. Remove the damaged pads and prepare the area.

Step 2 (See Figure 2.)

Select a replacement pad that matches the missing pad. Scrape off the adhesive bonding film from the solder joint area on the back of new pad. Trim out the new pad from the Circuit Frame. Cut from the plated side.

2. Select a replacement pad and trim it out from the Circuit Frame.

Step 3 (See Figure 3.)

Temporarily place the new pad in position using Kapton tape. Then permanently bond the new pad using the Bonding System or Bonding Iron. Bonding time is only 30 seconds.

3. Place the pad in position using tape and bond in place.

Step 4 (See Figure 4.)

If the new conductor has a connecting circuit, apply liquid flux to the lap solder joint connection area and solder the circuit of the new pad to the circuit on the printed circuit board surface. If desired, apply epoxy to the lap solder joint connection.

4. Complete the connection to the existing circuit.

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Specifications

Overall Frame Size

2.25" x 1.50" (57 x 38 mm)

Base Material

Rolled annealed copper foil .0014" (.036 mm) thick.

Adhesive Backing

Phenolic Butral film adhesive .0018" (.046 mm) thick.

Bonding Temperature

475F +/- 25F (246C +/- 14C)

Bonding Time

30 seconds

Peel Strength

Minimum 8 lbs/inch (1.43 kg/cm) after cure to FR-4 material.

Shelf Life

6 months minimum. Each Circuit Frame is stamped with the expiration date.

Plating Options


Tin/Lead - .0005" (.0127 mm) 60/40 Tin/Lead minimum. *
Bright Tin (Lead Free) - .0005" Tin (.0127 mm) minimum.
Nickel/Gold - Gold .000050" (.00127 mm) minimum over Nickel .000100" (.00254 mm) minimum.

* Plating
Tin/Lead Circuit Frames have a minimum 12 piece order and five week lead time.

Dry Film Adhesive Backing - Part No. 115-2706

The dry film adhesive backing is available separately. Each piece is 2.25" x 1.50" (57 x 38 mm) and Price is $16.50 each.

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Part No.

Description

Plating *

Bonding Tip

Load

CBLANKAS

Blank, Lead Free

Bright Tin

NA

**

CBLANKAT

Blank

Tin/Lead

NA

**

CC035080AG

Contacts .035" x .080" (0.89 mm x 2.03 mm)

Nickel/Gold

115-2312

B

CC038255AG

Contacts .038" x .250" (0.97mm x 6.35 mm)

Nickel/Gold

115-2314

B

CC050060AG

Contacts .050"/.060" (1.27 mm/1.52 mm)

Nickel/Gold

115-2314

F

CC050300AG

Contacts .050" x .300" (1.27 mm x 7.62 mm)

Nickel/Gold

115-2314

E

CC070080AG

Contacts .070"/.080" (1.78 mm/2.03 mm)

Nickel/Gold

115-2318

F

CC070210AG

Contacts .070" x .210" (1.78 mm x 5.33 mm)

Nickel/Gold

115-2318

F

CC076190AG

Contacts .076" x .190" (1.93 mm x 4.83 mm)

Nickel/Gold

115-2318

D

CC085360AG

Contacts .085" x .360" (2.16 mm x 9.14 mm)

Nickel/Gold

115-2322

F

CC090300AG

Contacts .090" x .300" (2.28 mm x 7.62 mm)

Nickel/Gold

115-2322

F

CFV002S

Variety, Lead Free

Bright Tin

Variety

**

CFV002T

Variety

Tin/Lead

Variety

**

CP050060AS

Lands .050"/.060" (1.27 mm/1.52 mm), Lead Free

Bright Tin

115-2202

C

CP050060AT

Lands .050"/.060" (1.27 mm/1.52 mm)

Tin/Lead

115-2202

C

CP070080AS

Lands .070"/.080" (1.78 mm/2.03 mm), Lead Free

Bright Tin

115-2202

C

CP070080AT

Lands .070"/.080" (1.78 mm/2.03 mm)

Tin/Lead

115-2204

C

CP090100AS

Lands .090"/.100" dia. (2.286 mm/2.540 mm)

Bright Tin

115-2206

D

CP090100AT

Lands .090"/.100" dia. (2.286 mm/2.540 mm)

Tin/Lead

115-2206

D

CP090100BS

Lands 0.090" x 0.100" (2.286 mm x 2.540 mm)

Bright Tin

115-2206

C

CP090100BT

Lands 0.090" x 0.100" (2.286 mm x 2.540 mm)

Tin/Lead

115-2320

C

CP140210AS

Lands 0.210" dia. (5.334 mm), Lead Free

Bright Tin

Inquire

F

CP140210AT

Lands 0.210" dia. (5.334 mm)

Tin/Lead

Inquire

F

CP156097AS

Lands 0.156" dia. (3.962 mm), Lead Free

Bright Tin

Inquire

F

CP156097AT

Lands 0.156" dia. (3.962 mm)

Tin/Lead

Inquire

F

CP250125AS

Lands 0.250" dia. (6.350 mm), Lead Free

Bright Tin

Inquire

F

CP250125AT

Lands 0.250" dia. (6.350 mm)

Tin/Lead

Inquire

F

CS004085AS

Surface Mount Pads 0.004" x 0.085" (0.101 mm x 2.159 mm), Lead Free

Bright Tin

115-2304

A

CS004085AT

Surface Mount Pads .004" x .085" (0.10 mm x .20 mm)

Tin/Lead

115-2302

A

CS012060AS

Surface Mount Pads 0.012" x 0.060" (0.304 mm x 1.524 mm), Lead Free

Bright Tin

115-2302

A

CS012060AT

Surface Mount Pads 0.012" x 0.060" (0.304 mm x 1.524 mm)

Tin/Lead

115-2302

A

CS012100AS

Surface Mount Pads 0.012" x 0.100" (0.304 mm x 2.540 mm), Lead Free

Bright Tin

115-2308

A

CS012100AT

Surface Mount Pads 0.012" x 0.100" (0.304 mm x 2.540 mm)

Tin/Lead

115-2308

A

CS015020AS

BGA Pads 0.015"/0.020" dia. (0.381 mm/0.508 mm), Lead Free

Bright Tin

115-2201

A

CS015020AT

BGA Pads 0.015"/0.020" dia. (0.381 mm/0.508 mm)

Tin/Lead

115-2201

A

CS020025AS

BGA Pads .020"/.025" (0.38 mm x 0.63 mm), Lead Free

Bright Tin

115-2201

A

CS020025AT

BGA Pads 020"/.025" (0.38 mm x 0.63 mm)

Tin/Lead

115-2201

A

CS020028AS

Surface Mount Pads 0.020" x 0.028" (0.508 mm x 0.711 mm), Lead Free

Bright Tin

115-2301

A

CS020028AT

Surface Mount Pads 0.020" x 0.028" (0.508 mm x 0.711 mm)

Tin/Lead

115-2301

A

CS025035AS

BGA Pads 0.025"/0.035" dia. (0.635 mm/0.889 mm), Lead Free

Bright Tin

115-2205

A

CS025035AT

BGA Pads 0.025"/0.035" dia. (0.635 mm/0.889 mm)

Tin/Lead

115-2205

A

CS025080AS

Surface Mount Pads 0.025" x 0.080" (0.635 mm x 2.032 mm), Lead Free

Bright Tin

115-2304

B

CS025080AT

Surface Mount Pads 0.025" x 0.080" (0.635 mm x 2.032 mm)

Tin/Lead

115-2304

B

CS025080BS

Surface Mount Pads 0.025" x 0.080" (0.635 mm x 2.032 mm)

Bright Tin

NA

NA

CS025080BT

Surface Mount Pads 0.025" x 0.080" (0.635 mm x 2.032 mm)

Tin/Lead

NA

NA

CS028185AS

Surface Mount Pads 0.028" x 0.185" (0.711 mm x 4.699 mm), Lead Free

Bright Tin

115-2304

C

CS028185AT

Surface Mount Pads 0.028" x 0.185" (0.711 mm x 4.699 mm)

Tin/Lead

115-2314

C

CS030055AS

Surface Mount Pads 0.030" x 0.055" (0.762 mm x 1.397 mm), Lead Free

Bright Tin

115-2312

B

CS030055AT

Surface Mount Pads 0.030" x 0.055" (0.762 mm x 1.397 mm)

Tin/Lead

115-2312

B

CS034030AS

Surface Mount Pads 0.034" x 0.030" (0.863 mm x 0.762 mm), Lead Free

Bright Tin

115-2310

A

CS034030AT

Surface Mount Pads 0.034" x 0.030" (0.863 mm x 0.762 mm)

Tin/Lead

115-2310

A

CS038090AS

Surface Mount Pads 0.038" x 0.090" (0.965 mm x 2.286 mm), Lead Free

Bright Tin

115-2308

B

CS038090AT

Surface Mount Pads 0.038" x 0.090" (0.965 mm x 2.286 mm)

Tin/Lead

115-2308

B

CS040070AS

Surface Mount Pads 0.040" x 0.070" (1.016 mm x 1.778 mm), Lead Free

Bright Tin

115-2312

B

CS040070AT

Surface Mount Pads 0.040" x 0.070" (1.016 mm x 1.778 mm)

Tin/Lead

115-2312

B

CS040110AS

Surface Mount Pads 0.040" x 0.110" (1.016 mm x 2.794 mm), Lead Free

Bright Tin

115-2308

B

CS040110AT

Surface Mount Pads 0.040" x 0.110" (1.016 mm x 2.794 mm)

Tin/Lead

115-2308

B

CS045110AS

Surface Mount Pads 0.045" x 0.110" (1.143 mm x 2.794 mm), Lead Free

Bright Tin

115-2308

B

CS045110AT

Surface Mount Pads 0.045" x 0.110" (1.143 mm x 2.794 mm)

Tin/Lead

115-2308

B

CS046106AS

Surface Mount Pads 0.035" x 0.080" (0.889 mm x 2.032 mm), Lead Free

Bright Tin

115-2308

B

CS046106AT

Surface Mount Pads 0.035" x 0.080" (0.889 mm x 2.032 mm)

Tin/Lead

115-2308

B

CS048068AS

Surface Mount Pads 0.048" x 0.068" (1.219 mm x 1.727 mm), Lead Free

Bright Tin

115-2312

B

CS048068AT

Surface Mount Pads 0.048" x 0.068" (1.219 mm x 1.727 mm)

Tin/Lead

115-2312

B

CS050050AS

Surface Mount Pads 0.050" x 0.050" (1.270 mm x 1.270 mm), Lead Free

Bright Tin

115-2310

B

CS050050AT

Surface Mount Pads 0.050" x 0.050" (1.270 mm x 1.270 mm)

Tin/Lead

115-2210

B

CS051063AS

BGA Pads .051"/.063" dia. (1.295 mm x 1.600 mm), Lead Free

Bright Tin

115-2204

B

CS051063AT

BGA Pads .051"/.063" dia. (1.295 mm x 1.600 mm)

Tin/Lead

115-2204

B

CS051087AS

Surface Mount Pads 0.051" x 0.087" (1.295 mm x 2.209 mm), Lead Free

Bright Tin

115-2314

B

CS051087AT

Surface Mount Pads 0.051" x 0.087" (1.295 mm x 2.209 mm)

Tin/Lead

115-2314

B

CS060080AS

Surface Mount Pads 0.035" x 0.080" (0.889 mm x 2.032 mm), Lead Free

Bright Tin

115-2312

B

CS060080AT

Surface Mount Pads 0.035" x 0.080" (0.889 mm x 2.032 mm)

Tin/Lead

115-2312

B

CS065055AS

Surface Mount Pads 0.065" x 0.055" (1.651 mm x 1.397 mm), Lead Free

Bright Tin

115-2312

B

CS065055AT

Surface Mount Pads 0.065" x 0.055" (1.651 mm x 1.397 mm)

Tin/Lead

115-2312

B

CS065095AS

Surface Mount Pads 0.065" x 0.095" (1.651 mm x 2.413 mm), Lead Free

Bright Tin

Inquire

C

CS065095AT

Surface Mount Pads 0.065" x 0.095" (1.651 mm x 2.413 mm)

Tin/Lead

Inquire

C

CS067173AS

Surface Mount Pads 0.067" x 0.173" (1.701 mm x 4.394 mm), Lead Free

Bright Tin

115-2318

D

CS067173AT

Surface Mount Pads 0.067" x 0.173" (1.701 mm x 4.394 mm)

Tin/Lead

115-2318

D

CS071106AS

Surface Mount Pads 0.071" x 0.106" (1.803 mm x 2.692 mm), Lead Free

Bright Tin

Inquire

C

CS071106AT

Surface Mount Pads 0.071" x 0.106" (1.803 mm x 2.692 mm)

Tin/Lead

Inquire

C

CS090100AS

Surface Mount Pads .090" x .100" (2.28 mm x 2.54 mm), Lead Free

Bright Tin

115-2206

C

CS090100AT

Surface Mount Pads .090" x .100" (2.28 mm x 2.54 mm)

Tin/Lead

115-2206

C

CS095095AS

Surface Mount Pads 0.095" x 0.095" (2.413 mm x 2.413 mm), Lead Free

Bright Tin

115-2320

C

CS095095AT

Surface Mount Pads 0.095" x 0.095" (2.413 mm x 2.413 mm)

Tin/Lead

115-2320

C

CS130177AS

Surface Mount Pads 0.130" x 0.177" (3.302 mm x 4.496 mm), Lead Free

Bright Tin

Választ

E

CS130177AT

Surface Mount Pads 0.130" x 0.177" (3.302 mm x 4.496 mm)

Tin/Lead

Választ

E

CT006015AS

Conductor Tracks 0.006" x 0.015" (0.152 mm x 0.381 mm), Lead Free

Bright Tin

115-2314

**

CT006015AT

Conductor Tracks 0.006" x 0.015" (0.152 mm x 0.381 mm)

Tin/Lead

115-2314

**

CT006025AS

Conductor Tracks 0.006" x 0.025" (0.152 mm x 0.635 mm), Lead Free

Bright Tin

115-2314

**

CT006025AT

Conductor Tracks 0.006" x 0.025" (0.152 mm x 0.635 mm)

Tin/Lead

115-2314

**

CVAR0001AS

Variety, Lead Free

Bright Tin

Variety

**

CVAR0001AT

Variety .010" Track (0.254 mm)

Tin/Lead

Variety

**

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